Fuselage repair
It all starts with rivets and time.
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Taylorcraft cowl
We used a English Wheel to make this cowl for this Taylorcraft that was once owned by Ramblin’ Rod. Ramblin’ Rod had a children’s show in the 1960’s which kids would go to, sit on the bleachers and watch which I was one of. Using an English wheel is a lot of fun but takes…
Helicopter
Floor viewing window for swing loadsThis was a fun job, but like most metal working jobs it always takes longer than they say. It also takes a bit of thinking as you do the installation about how it fits, it maybe different than the drawing, or holes may not be able to go where they…
Horizontal tip replacement
Replaced both left and right horizontal tips with Mc Farlane tips using 8 32 screws in place of rivets. The idea is that you can easily change out the tip if damaged, one thing is that if you operate a seaplane you need to put some corrosion protection on the nut plates and screws on…
Beech Sundowner baggage door
B19 same as B23Sheet metal work is as much an art as a skill. Most of the time there is very little to guide you other than a picture, some references in the maintenance manual or parts manual. And of corse the AC 43.13 to reference to. What also counts I’d how the repair or…
Seat rails in a 170
When repairing a cowl I try to balance the repairs out and it is important to make the repairs look as if it is part of the original cowl or nice enough to make the cowl look better if not stronger and most important last. One thing is these cowl repairs are time consuming and…
Taylorcraft cowl
We used a English Wheel to make this cowl for this Taylorcraft that was once owned by Ramblin’ Rod. Ramblin’ Rod had a children’s show in the 1960’s which kids would go to, sit on the bleachers and watch which I was one of. Using an English wheel is a lot of fun but takes…
Helicopter
Floor viewing window for swing loadsThis was a fun job, but like most metal working jobs it always takes longer than they say. It also takes a bit of thinking as you do the installation about how it fits, it maybe different than the drawing, or holes may not be able to go where they…
Horizontal tip replacement
Replaced both left and right horizontal tips with Mc Farlane tips using 8 32 screws in place of rivets. The idea is that you can easily change out the tip if damaged, one thing is that if you operate a seaplane you need to put some corrosion protection on the nut plates and screws on…
Beech Sundowner baggage door
B19 same as B23Sheet metal work is as much an art as a skill. Most of the time there is very little to guide you other than a picture, some references in the maintenance manual or parts manual. And of corse the AC 43.13 to reference to. What also counts I’d how the repair or…
Seat rails in a 170
When repairing a cowl I try to balance the repairs out and it is important to make the repairs look as if it is part of the original cowl or nice enough to make the cowl look better if not stronger and most important last. One thing is these cowl repairs are time consuming and…
Taylorcraft cowl
We used a English Wheel to make this cowl for this Taylorcraft that was once owned by Ramblin’ Rod. Ramblin’ Rod had a children’s show in the 1960’s which kids would go to, sit on the bleachers and watch which I was one of. Using an English wheel is a lot of fun but takes…
Helicopter
Floor viewing window for swing loadsThis was a fun job, but like most metal working jobs it always takes longer than they say. It also takes a bit of thinking as you do the installation about how it fits, it maybe different than the drawing, or holes may not be able to go where they…
Horizontal tip replacement
Replaced both left and right horizontal tips with Mc Farlane tips using 8 32 screws in place of rivets. The idea is that you can easily change out the tip if damaged, one thing is that if you operate a seaplane you need to put some corrosion protection on the nut plates and screws on…
Beech Sundowner baggage door
B19 same as B23Sheet metal work is as much an art as a skill. Most of the time there is very little to guide you other than a picture, some references in the maintenance manual or parts manual. And of corse the AC 43.13 to reference to. What also counts I’d how the repair or…
Seat rails in a 170
When repairing a cowl I try to balance the repairs out and it is important to make the repairs look as if it is part of the original cowl or nice enough to make the cowl look better if not stronger and most important last. One thing is these cowl repairs are time consuming and…