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Cowl louver
There is an STC for these but it has long since become a floating STC. I installed these as a minor alteration but used the STC as my data for installation. It is a pretty simple sheet metal project but you have to be careful. I do have these louvers coming available soon as a…

Another Wing tip repair
Ground loop, not a bad one but still took some time

Seat rails in a 170
When repairing a cowl I try to balance the repairs out and it is important to make the repairs look as if it is part of the original cowl or nice enough to make the cowl look better if not stronger and most important last. One thing is these cowl repairs are time consuming and…

Fuselage repair
It all starts with rivets and time.

Cessna Cardinal spar replacement
One of the hardest parts about this job was removing the wings. I do not think they had ever been off and it took some heat, a 5x rivet gun, big hammer and a long brass rod but we finally did it. The owner found a used spar that passed an eddy current test, took…

Beech Sundowner baggage door
B19 same as B23Sheet metal work is as much an art as a skill. Most of the time there is very little to guide you other than a picture, some references in the maintenance manual or parts manual. And of corse the AC 43.13 to reference to. What also counts I’d how the repair or…